Porsche Cayenne 955/957 & VW Touareg Gen 1 Aluminum Radiator & Transmission Oil Cooler Kit (2002–2010)
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Aluminum Radiator & Transmission Oil Cooler Kit — Porsche Cayenne 955/957 & VW Touareg Gen 1 / Gen 1.5 (2002–2010)
A complete two-piece cooling upgrade, not a single part. The kit replaces both halves of the front cooling pack — the engine radiator and the transmission oil cooler — because on these cars the two fail together. Built for sustained load: towing, sand, low-speed technical trails, track days and hot climates, where the factory pack starts to fade and ATF temperature climbs behind it. The radiator core is 50 mm thick against the factory 25 mm, giving 2.07× the factory core volume; the oil cooler core carries 3.16× the factory volume. Both housings are CNC-machined rather than stamped, and both mount to factory points with no cutting or drilling.
Choose your exact car from the Select your vehicle dropdown above. Four options cover the range: Cayenne 955 (2002–2007), Cayenne 957 (2008–2010), Touareg Gen 1 (2002–2007) and Touareg Gen 1.5 Facelift (2008–2010). Both Touareg year ranges are stocked — pre-facelift and facelift each have their own option.

What's in the Kit
- 1 × Heavy-duty aluminum radiator — 710 × 560 × 50 mm core, coolant-specific fin pitch and flow paths
- 1 × Heavy-duty transmission oil cooler (heat exchanger) — 590 × 220 × 30 mm core, ATF-specific core
- Mounting hardware for both units, using factory mounts and line connections
Specifications — Radiator
| Material | Aluminum |
| Core dimensions | 710 × 560 × 50 mm |
| Core thickness | 50 mm — double the factory 25 mm |
| Core volume | 19,880,000 mm³ — 2.07× the factory core |
| Frontal area | 397,600 mm² |
| Core type | Radiator-specific high-performance core — fin pitch and flow paths optimized for coolant |
| Housing | CNC-machined — higher sealing and structural strength than the factory stamped housing |
| Surface treatment | Graphene nano thermal coating, full core coverage |
Specifications — Transmission Oil Cooler
| Material | Aluminum |
| Core dimensions | 590 × 220 × 30 mm |
| Core thickness | 30 mm — against the factory 16 mm |
| Core volume | 3,894,000 mm³ — 3.16× the factory core |
| Frontal area | 129,800 mm² — 68.6% more than factory |
| Core type | ATF-specific core — fin pitch and flow paths matched to transmission fluid, not coolant |
| Housing | CNC-machined |
Kit Fitment & Installation Summary
| Type | Direct-fit replacement for the factory radiator and transmission oil cooler |
| Mounting | Factory mounts, hose and ATF line connections, fan shroud points |
| Cutting / drilling | None required |
| In the box | Radiator, transmission oil cooler, mounting hardware |
Upgraded vs Factory
| Parameter | Upgraded | Factory | Gain |
| Radiator | |||
| Core size | 710 × 560 × 50 mm | 700 × 550 × 25 mm | — |
| Core volume | 19,880,000 mm³ | 9,625,000 mm³ | +106.5% |
| Core thickness | 50 mm | 25 mm | +100% |
| Frontal area | 397,600 mm² | 385,000 mm² | +3.3% |
| Transmission Oil Cooler | |||
| Core size | 590 × 220 × 30 mm | 550 × 140 × 16 mm | — |
| Core volume | 3,894,000 mm³ | 1,232,000 mm³ | +216.1% |
| Core thickness | 30 mm | 16 mm | +87.5% |
| Frontal area | 129,800 mm² | 77,000 mm² | +68.6% |
Percentages are calculated from core geometry. Real-world cooling also depends on core structure, fin density, material conductivity and the graphene coating, so combined performance exceeds the volume increase alone.
Key Features
- Complete two-piece cooling pack. Radiator and transmission oil cooler upgraded together — replacing only one leaves the other as the weak link on a hot day
- 50 mm radiator core — double the factory 25 mm. Coolant spends far longer in the core, so more heat leaves it on every pass
- 3.16× the factory transmission cooler volume (+216.1%), with 68.6% more frontal area — ATF temperature is what kills these gearboxes under tow and in sand
- CNC-machined housings instead of stamped — better sealing and structural strength, and more resistance to pressure spikes and vibration fatigue
- Graphene nano thermal coating across the full radiator core surface. Graphene's thermal conductivity of roughly 5,000 W/m·K raises surface heat-radiation efficiency, adding cooling speed at the same core volume
- Purpose-matched cores — coolant-tuned fin pitch on the radiator, ATF-tuned fin pitch on the oil cooler, rather than one generic core used twice
- Direct bolt-on to factory mounts, hoses, ATF lines and fan shroud — fully reversible

Fitment
| Your car | Option to select |
| Porsche Cayenne 955, 2002–2007 — Cayenne, S and Turbo | Porsche Cayenne 955 (2002–2007) |
| Porsche Cayenne 957 facelift, 2008–2010 — Cayenne, S and Turbo | Porsche Cayenne 957 (2008–2010) |
| VW Touareg 7L pre-facelift, 2002–2007 | VW Touareg Gen 1 (2002–2007) |
| VW Touareg 7L facelift, 2008–2010 | VW Touareg Gen 1.5 Facelift (2008–2010) |
This kit does not fit the Cayenne 958 (2011–2018) or Touareg Gen 2 (7P, 2011–2018) — those share a different platform and a different cooling pack.
Installation & Maintenance
- Difficulty: Intermediate — cooling system work
- Tools: Basic socket set, drain pan, coolant refill kit, ATF top-up
- Cutting / drilling / welding: None required
- Process: Drain the coolant, remove the front cooling pack fasteners, disconnect the hoses, ATF lines and fan shroud, swap the radiator and the transmission oil cooler as a pair, reconnect and refill
- After fitting: Bleed the cooling system properly and check for air locks — this platform is sensitive to trapped air. Use the correct VW/Porsche G12/G13 specification coolant, and check the ATF level once the transmission is up to temperature
No cutting, drilling, or modifications
Delivery in 4–6 weeks, tracking provided
Made in our own factory, ready to ship
Email info@overlandtrek.com anytime
Frequently Asked Questions
What exactly do I receive?
Two parts, not one. The kit contains the heavy-duty aluminum radiator and the heavy-duty transmission oil cooler (the heat exchanger that sits in the front cooling pack), plus the mounting hardware for both. It is priced and shipped as a complete set.
Which option should I select?
Match the option to your car's model year. Porsche Cayenne 955 (2002–2007) for the pre-facelift Cayenne. Porsche Cayenne 957 (2008–2010) for the facelift Cayenne. VW Touareg Gen 1 (2002–2007) for the pre-facelift 7L Touareg. VW Touareg Gen 1.5 Facelift (2008–2010) for the facelift 7L Touareg. If you are unsure which your car is, email your VIN to info@overlandtrek.com and we will identify it for you.
I have a 2008–2010 facelift Touareg — is that covered?
Yes. Select VW Touareg Gen 1.5 Facelift (2008–2010). The facelift 7L has its own option so you are not left guessing whether a 2002–2007 listing stretches to your car.
What is the difference between Gen 1 and Gen 1.5?
They are the same first-generation Touareg (chassis code 7L). VW facelifted it for the 2008 model year, which is why we list 2002–2007 as Gen 1 and 2008–2010 as Gen 1.5 Facelift — the same split we use on our Touareg bumpers. Neither is the Gen 2 (7P) car from 2011 onwards, which this kit does not fit.
Why upgrade the transmission oil cooler as well as the radiator?
Because on this platform they share the same airflow and fail as a pair. Under tow, in deep sand or on long low-speed climbs, ATF temperature climbs at the same time coolant temperature does, and heat-soaked transmission fluid is what shortens gearbox life on these cars. Fitting a bigger radiator behind a factory-size oil cooler just moves the bottleneck. The upgraded cooler carries 3.16× the factory core volume and 68.6% more frontal area, so both circuits gain together.
How much better is this than the factory cooling pack?
The radiator core holds 2.07 times the volume of the factory unit — a 106.5% increase — and is twice as thick at 50 mm against 25 mm. The transmission oil cooler holds 3.16 times the factory volume, a 216.1% increase, at nearly twice the thickness. Those figures are geometric. Actual cooling performance is also shaped by core structure, fin density, material conductivity and the graphene coating, so the real-world margin is wider than the volume numbers alone suggest. We do not publish a temperature-drop figure, because it depends heavily on your climate, load and airflow.
What does the graphene coating actually do?
It covers the whole radiator core surface. Graphene conducts heat at roughly 5,000 W/m·K, so the coating moves heat to the surface and radiates it away faster than bare metal. The effect is extra cooling speed for the same core volume — it works alongside the bigger core rather than instead of it.
Why does a CNC-machined housing matter?
The factory housings are stamped. A CNC-machined housing seals better and is structurally stronger, which matters on pressurised circuits that also take constant vibration and the occasional hard landing. It is the difference between a part that survives repeated pressure spikes and one that starts to weep at a seam.
Do I need to modify anything to fit it?
No. Both parts use the factory mounts, hose and ATF line connections and fan shroud points. No cutting, drilling or bracket fabrication, and the original units can be refitted later if you ever want to.
Does it fit a Cayenne 958 or Touareg Gen 2?
No. The 958 and the Touareg 7P are a different platform with a different cooling pack. This kit covers the 2002–2010 cars only — Cayenne 955 and 957, and the Touareg Gen 1 and Gen 1.5.
Should I upgrade anything else at the same time?
If you are running hard enough to need a bigger cooling pack, the front of the car is taking hits too. Pair it with a front bumper and underbody armor if you spend real time on rough terrain.
Will I be charged customs or import duties?
For the large majority of countries, no — duties, taxes and door delivery are handled in full. A small number of countries do not allow a foreign seller to act as importer of record; in those cases we contact you before shipping. Full detail is on our shipping and warranty page.

$1,289.00 USD
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